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Self developed 3D vision software to achieve full inspection of detection/measurement/alignment scene applications

Highlights of 3D Vision Multi directional Function, Creating Multi scene Workpiece 3D Visual Measurement

Full scene appearance inspection

Full scene detection of appearance, height, and surface under light and dark conditions, with high accuracy and fast speed

1
2D/3D full size measurement

2D dimension measurement, 3D contour perception, spatial dimension measurement, surface/plane scanning, fast detection speed and high detection flexibility

2
3D multi camera panoramic stitching

By using a single camera motion, scanning and stitching, multiple images are spliced to produce a complete image of the workpiece, achieving measurement of the size of large workpieces with higher cost-effectiveness

3
360 ° workpiece full inspection display

360 ° all-round detection and measurement, capable of simultaneously achieving high contour and 3D point cloud stitching, with greater advantages in full inspection

4

Core advantage algorithm, achieving technological breakthroughs in key and difficult points of industrial testing

Rich 3D sensor adaptation lineup, meeting the needs of product testing applications in multiple industries

Customer application case

Measurement of Step and Gap between Battery Top Cover and Shell Steps

Solution

HyperShape 3D visual detection scheme
Testing items

Step: Measurement tolerance control: 0~0.2mm

Gap: Measurement tolerance control: 0~0.04mm
Detection result

(1) Step measurement for pre welding steps into the shell: repeatability accuracy of 0.01mm, measurement accuracy of 0.01mm;
(2) Gap measurement for pre welding into the shell: with a repeatability accuracy of 0.01mm and a measurement accuracy of 0.01mm, a gap of 0.02mm can be detected;
(3) Detecting four edges takes only 3 seconds to complete, with fast detection time and the ability to ship in bulk

Battery module Busbar pre&post weld inspection

Solution

HyperShape 3D visual detection scheme
Testing items

Pre welding inspection: The gap between the connecting piece and the pole is controlled within a tolerance of 0~0.2mm

Post weld inspection: explosion points, dents, protrusions, weld penetration, cracks/fissures in the weld seam, deviation in weld seam size, etc
Detection result

The dynamic repeatability of pre weld gap detection is 0.02mm, and the measurement accuracy of weld length and width after welding is 0.1mm, with high accuracy; A flexible solution that can stably detect defects such as bursting points, dents, and weld penetration during welding.

PIN pin height detection on automotive parts PCB board

Solution

HyperShape 3D visual detection scheme
Testing items

Pin height on both sides
Detection result

(1) When scanning in 3D, the surface area of the PIN pin is small and made of metal reflective material. 3D detection technology ensures perfect imaging.
(2) Different PCB versions will have different testing requirements, and can be customized according to customer needs to provide the best solution.